Plastic Void Fill & Cushioning Systems

Plastic void fill and air cushion systems offer lightweight, durable cushioning for all product types.

They’re versatile and space-efficient by producing void fill volume at the point of shipment. A small film roll can produce huge volumes of protective packaging as, once inflated, they are generally around 99% air. They’re easy to use and simple to integrate into existing packaging lines.

Starter Class Machine

Simple and economical for low-medium usage.

LockedAir™ Starter Class machines are designed for low-medium volume users. It is suitable for processing pillow, bubble and tube films, providing a flexible void fill solution.

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Business Class Machine

Versatile, reliable and consistent, the perfect all rounder.

LockedAir™ Business Class machines are ideal for busy warehouses or ecommerce distribution centres where a high volume of void fill is needed. Creating flexible void fill, it processes pillow, bubble and tube films.

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Industrial Class Pillow Machine

Specialist pillow system for optimum output.

This specialist industrial class machine is designed for pillow production only. It delivers the fastest pillow output at 30m/min. This extremely high performance machine includes advanced heat sealing technology and can support different levels of logistics systems with high efficiency. It is suited to businesses with high volume requirements and products that require increased level of protection.

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Industrial Class Cushion Machine

Specialist cushion system for optimum output.

This specialist industrial class machine designed for bubble production only. It delivers the fastest cushion output at 25m/min. Designed with an internal air pump, it offers very high inflation and therefore can be paired effectively with our high performance PE-PA film. This is ideal for protecting heavy or irregularly shaped products due to its very low level of air permeability and increased strength against PE only films.

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Picking the right void fill

Depending on what you pack and ship, empty spaces can be filled in several ways. Making the right choice is important as fewer damaged packages mean more happy customers and lower return costs.

Recycled content

Our recycled content films are comprised of 50% post consumer waste. PCR material comes from end-user waste that has been collected and recycled, unlike Post-Industrial Recyclate (PIR), where material is derived from industrial waste.

Fill large voids

Plastic film systems are especially effective for B2B usage. Our combination of films and machines offer a flexible solution for every requirement. They’re great for large voids due to their low weight and cost-effectiveness.